Containerized Green Hydrogen System Detailed Engineering

Containerized Green Hydrogen Production System Detailed Engineering

Integrated multidisciplinary engineering for a 40 Nm³/hr containerized modular green hydrogen unit with BoP integration, process optimization, along with procurement and assembly support.

Client

Singapore-based industrial solutions provider

Location

Indonesia

Project Duration

10-12 Months

Software Tools

Engineering Requirement

The client was developing a containerized green hydrogen production facility by integrating electrolysis, purification, drying, compression, storage, and high-pressure filling for transportation and industrial applications. The engineering scope involved configuring process equipment and electrical and control systems within two 40-foot containers, alongside outdoor equipment, including the hydrogen compressor, cooling tower, and buffer tank. The design also required integration with existing site utilities, including water, instrument air, and electrical power.

Key engineering requirements included:

Integrating hydrogen generation, purification, drying, compression, buffering, and filling into a continuous process sequence.
Achieving 40 Nm³/hr production capacity, hydrogen purity exceeding 99.999%, and 200 barg filling-point pressure.
Optimizing container layouts for accessibility, maintainability, and equipment interfaces.
Coordinating process, piping, mechanical, civil and structural, electrical, and instrumentation engineering.
Addressing pressure drops, heat-exchanger performance, HVAC heat loads, and nitrogen blanketing.
Supporting HAZOP recommendations, vendor document reviews, procurement documentation, and electrolyzer assembly.

Project Deliverables

Process Engineering Package – PFDs, P&IDs, calculations, and operating philosophy

Modular Layout, Plot Plan & 3D Model

Piping Engineering Package – 3D modelling, stress analysis, and pipe supports

Mechanical & HVAC Engineering Package

Civil & Structural Engineering Package

Electrical & Instrumentation Engineering Package

Process Optimization & Electrolyzer Assembly Support

Procurement Documentation & Vendor Drawing Reviews

The project called for a modularization-led engineering approach that balanced process integration, space utilization, safety, and operational requirements. Rishabh Pro Engineering delivered coordinated modularization and detailed engineering for green hydrogen plant while extending support to process optimization, procurement, and electrolyzer assembly.

Rishabh Pro Engineering supported the development of a coordinated engineering design for a 40 Nm³/hr containerized green hydrogen production facility, integrating process systems, utilities, equipment interfaces, and multidisciplinary engineering requirements. The engagement demonstrates Rishabh Pro Engineering’s expertise in green hydrogen engineering consulting services, supporting complex projects from early process definition through detailed engineering and equipment integration.