Structural Analysis Of ATF Electrostatic Coalescer Support

Delivered comprehensive structural analysis of an ATF electrostatic coalescer support system, ensuring safe operation, lifting, transportation, installation, and long-term structural integrity for refinery applications.

Client

UK-Based Hydrocarbon Plant Engineering Specialist

Location

India

Project Duration

6 Weeks

Software Tools

Engineering Requirement

As part of a major refinery modernization and capacity expansion program (with increasing capacity from 8.33 to 15 MMTPA), the client required structural analysis for an aviation turbine fuel (ATF) electrostatic coalescer system. The objective was to engineer a robust support structure capable of safely carrying process equipment under multiple loading conditions, including operating, hydrotest, lifting, transportation, wind, seismic, and installation scenarios while complying with applicable international structural design codes and project specifications.

The engagement involved structural stress analysis, load path verification, connection and weld design, anchor bolt engineering, foundation load calculations, lifting lug validation, and multidisciplinary coordination with piping, equipment, and access systems. The project also required fabrication-ready detailing to ensure constructability, installation efficiency, and reliable long-term refinery operations.

Leveraging its experience in structural analysis, Rishabh Pro Engineering developed a coordinated 3D structural model, performed comprehensive structural analysis of the ATF coalescer support using STAAD.Pro, validated critical load combinations, optimized member sizing, and delivered detailed engineering documentation.

Project Deliverables

Comprehensive Structural Stress Analysis Report

Structural Analysis & Load Case Validation

3D Structural Modeling & Engineering Drawings

Connection Design & Weld Detailing

Anchor Bolt Design Calculations

Foundation Load Calculations

Lifting Lug Design & Transportation Analysis

Bill of Quantities (BOQ) Documentation

Successful ATF coalescer support structural analysis requires accurate load modeling, rigorous analysis for stress within the structure, and seamless multidisciplinary engineering coordination. As part of its structural analysis services, Rishabh Pro Engineering conducted comprehensive structural analysis of ATF electrostatic coalescer support systems that optimize structural performance, ensure code compliance, improve fabrication readiness, and enable safe, reliable operation throughout the equipment lifecycle.