Deliver balance of plant engineering for green hydrogen facility for the Indian-client advancing renewable energy and high-purity hydrogen generation goals.
Design & Engineering Integration With Balance of Plant for a Green Hydrogen Project
Design & Engineering Integration With Balance of Plant for a Green Hydrogen Project
Client
India-based Renewable Power Innovator
Category
Hydrogen
Location
India
Project Duration
26 Weeks
Software Tools
Engineering Requirement
The leading organization advancing its green energy mission by establishing a 100 kW Hydrogen Manufacturing Unit producing 20 Nm³/hr of green hydrogen at 99.99% purity and 12 kg/cm²g pressure was looking to design & engineer the Balance of Plant (BoP) for seamless integration and operational efficiency.
Scope of Work:
Fire Protection System Design
Air Compressor Integration
N₂ Cylinder Bank Setup
Extended Basic & Detailed Engineering across:
Mechanical, Piping, Civil & Structural
Electrical & Instrumentation
Project Deliverables
Developed Mechanical Datasheets & RFQs for buffer tanks and essential packages like cooling towers, DM plant, and compressors.
Developed a 3D Model for efficient spatial planning.
Created plot plans while considering statutory requirements and engineering norms.
Designed a comprehensive fire-fighting package for the entire facility.
Established civil design philosophy based on soil testing and contour survey data.
Delivered complete civil designs for the Greenfield site, including BOQs and tender documents.
Developed an electrical load list and completed the facility’s electrical design.
Provided electrical BOQs and tender documents.
Prepared an instrumentation index and I-O List.
Defined control philosophy and its integration with the technology package.
Reviewed and integrated the Electrolyzer Unit received from the technology supplier.
Developed the Operating & Control Philosophy, ensuring alignment with the client’s requirements.
Utilized renewable hybrid power (Solar + Wind) for sustainable operations.
Ensured hydrogen storage, filling, and statutory compliance through extensive offline support.
Through their multidisciplinary expertise in green hydrogen consulting, Rishabh Pro Engineering delivered a robust engineering package that successfully facilitated Green Hydrogen BoP Integration, thus reinforcing the client’s commitment to renewable energy and sustainability.
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