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Process Engineering Services
We deliver process engineering services using advanced tools and multidisciplinary expertise. Our team designs comprehensive engineering packages that enhance plant performance while ensuring safety, operational efficiency, and full regulatory compliance across multiple industries.
Precision. Innovation. Reliability.
Driving Project Success with Process Engineering and Design Services
Our Process Engineering Services That Cater to EPCs, PMCs, and Asset Owners / Operators Include:
- Process design basis and philosophy development
- Process simulations and steady-state modeling
- PFDs, P&IDs, and process documentation development
- Sizing of equipment, lines, relief devices, and control elements
- Hydraulic analysis, pressure drop, and flow assurance studies
- Energy balance, heat & mass balance, and utility consumption calculations
- Safety engineering including HAZOP, SIL, and LOPA participation support
- Plant optimization, debottlenecking, and process troubleshooting
- As-built updates and process validation support
Process Engineering Services We Offer
Process Design & Simulation
Process Design & Simulation Process Design Basis Development
Our process design services team defines philosophies, criteria, parameters, and expectations along with guiding workflows.
Process Simulations
Using advanced tools to model process behavior, optimize performance, and validate operating envelopes under varying load conditions.
Heat & Mass Balance Preparation
Developing complete energy balances and heat/mass transfer calculations for accurate equipment sizing and utility demand prediction.
Process Documentation & Engineering Deliverables
Process Documentation & Engineering Deliverables PFD & P&ID Development
Creating comprehensive Process Flow Diagrams and Piping & Instrumentation Diagrams that define system functionality, sequencing, and control strategies.
Line Sizing & Equipment Sizing
Accurate sizing of pipes, control valves, heat exchangers, pumps, separators, and other critical equipment to meet operating and design conditions.
Cause & Effect Matrix Development
Preparing interlock, alarm, and trip logic matrices to ensure safe and automated operation of process systems.
Hydraulic & Flow Assurance Analysis
Hydraulic & Flow Assurance Analysis Hydraulic Calculations
Performing pressure drop, fluid flow, and velocity analysis to ensure stable, efficient, and safe movement of process fluids.
Network Analysis for Process Systems
Evaluating distribution systems, loops, and complex networks to maintain flow consistency and reliability.
Relief System & Flare Load Evaluation
Assessing relief scenarios, sizing relief valves, and estimating flare loads based on governing codes and safety requirements.
Process Safety Engineering
Process Safety Engineering HAZOP, HAZID & SIL Support
Assisting in identifying hazards, analyzing risks, and establishing Safety Integrity Levels aligned with industry safety standards.
Relief & Depressurization Studies
Evaluating overpressure scenarios, emergency shutdown sequences, and depressurization rates to mitigate plant risk.
Fire & Gas Detection Philosophy
Developing detection layouts and philosophies for process units to enhance plant safety and emergency responsiveness.
Plant Optimization & Troubleshooting
Plant Optimization & Troubleshooting Debottlenecking Studies
Our process engineering consultants identify process constraints, evaluating load conditions, and implementing design improvements to enhance plant capacity and performance.
Energy Optimization
Analyzing heat integration opportunities and utility usage to reduce energy consumption and improve operating efficiency.
Root Cause Analysis for Process Issues
Investigating plant upsets, inefficiencies, and performance gaps to develop corrective action strategies.
Software Tools
Industries Served
Powering Multiple Sectors
Industry Codes and Standards
- API 12J
- API RP 14E
- API 520- I & II
- API 521
- API 526
- API 2000
- ANSI/ISA 75.01.01
- ISO 5167
- GPSA
- Shell DEP
- NFPA
- OSHA
- TEMA
Need Expert Process Engineering Support?
Partner with us to design safer, optimized, and high-performance process systems that meet global engineering standards.
Your Trusted Process Engineering Company for Reliable System Design
Multidisciplinary Expertise
Our process engineers work seamlessly with mechanical, piping, electrical, and instrumentation teams to deliver fully integrated, high-performance solutions.
Global Standards Compliance
All designs adhere to international codes and best practices, guaranteeing safety, operational efficiency, and regulatory compliance.
Advanced Engineering Tools
We leverage industry-leading simulation and analysis platforms to ensure precision, reliability, and optimized results for every project.
Proven Track Record
As a process engineering firm, we’ve successfully executed projects as the trusted partner for process design, optimization, and performance improvement across diverse industries.
Looking for a Reliable Design Engineering Partner?
We’re ready to collaborate. Get in touch to discuss how Rishabh Pro Engineering can support your next project.
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